From the Workshop

July 31, 2011

Window to my workshop 51

The last batch of A6 planes part 1

After receiving a commission for an A6 smoother I decided to make a batch of six. The A6 is probably the most time consuming of the infill planes (well perhaps the A7 is worse!). When using the designation A6 one should realise that my A6 is not to be compared with the Norris or any other plane of this type – it is made to a higher precision and has some innovations not seen in the original. This standard is beyond the scope of those without a tool room; I am not aware of any comparison. I work from a reasonably equipped tool room; not a production line. All work is done in house with the exception of heat treatment for the blades.

Although this model has been blogged before I am running it through again as this A6 is just that little bit more special. I always try to make the current plane better than the preceding one. Also these will be the very last Holtey A6 planes. For all my innovations and upgrades my work is veiled by the Norris history and I feel it is time to move on.

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The first part of starting the plane is to get the timber chosen and prepared so giving the wood some time to settle whilst making a start on the metal work.
 

Here is a stunning piece of Cocobolo (Dalbergia Retusa) which was cut from a very nice log that I acquired from Timber Line a couple of years ago – thanks to a friend who spotted it on a visit there. This is the basic roughing out for the infill components.
 


 

With the wood put aside to rest, a good starting point is the blades as they need to be sent away for the heat treatment. This shows the milling of the faceted end and slot.
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February 13, 2011

Window to my workshop 50

Some pictures of the completed No 982 panel planes (14 1/2″).  I made a limited edition of 8 of these planes, a few were made with the brass cones. 

 


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December 26, 2010

Window to my workshop 48

 

Now that the No 982 lever caps are 99% complete I shall move on.

 

The beginning.  Cutting up bottoms and sides from hot rolled black mild steel.  This is a very malleable material with no stresses.
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November 21, 2010

Window to my workshop 47

After the completion of the No 982 smoothing planes it was not long before I was pressed into making a larger version in the form of a panel plane.  Because of the enormity of work on this plane I have decided to make only 8 for this batch. 

 For the benefit of those who have bought this plane I would like to blog the making.  Hopefully it will show up some areas I did not cover on the smoothing plane blog.

 You will notice that I do change my techniques from time to time.

 I will start this blog by documenting the work on the lever cap.  I would like to emphasise the work that goes into this one component.  Though I have used castings in the past for my lever caps I feel more in control by making them from a solid bar and I produce a far better product.  I  now understand why some of the Rolls Royce cameras bodies are made from solid billets.

Starting with a bar of naval brass I go round and machine all the sides true, just like you would with a piece of wood.

If this was a piece of wood the next stage would be to machine a form i.e. either with a spindle or a router.  In the case of metals I have to concentrate more on work holding so this picture shows me setting up three vices in a line.  The bars I am working are 18 inches long and cut 8 lever caps each.
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October 18, 2010

Window to my workshop 46

As I am currently working on a small batch of No 982 14 1/2″ panel planes I thought I would show this picture of all the component parts of the smoother.   Most of the parts are going to be the same.

This picture excludes taper pins, handle, lever cap, screw and adjuster.

There will be more pictures as I work through the project.

Window to my workshop 49

I have just found this blog entry for No 982 smoother that I forgot to finish.  As it is very similar to the blog entry for the No 982  panel plane 14 1/2″  I have already done this week I thought I would just publish the pictures with no comments.

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September 28, 2010

Window to my workshop 45

Filed under: Specials,Window to my workshop — Tags: , — admin @ 3:18 pm

For some time I have been looking for a simple copying lathe just to turn the buns on my No 98 series planes.  I have not been able to find anything suitable.  So I decided to buy a standard lathe and purchased a second hand Wadkin BZL woodturning lathe.  I then tried to find a copying attachment, which just led to more dead ends. 

 As it happened my brother made one of his visits from France and he is always looking for a little job in my workshop.  So it seemed to be a good idea set him with the task of making this tool.

 Until this lathe came along all my wood working was done on my Harrison M250 engineering lathe.  Which is a bit drastic just for turning wood.  Up until I got this lathe all my buns were turned from scratch with just a template reference, so I was getting desperate for a system of repeatability.

 Harrison M250 lathe
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September 22, 2010

Knobs

Just a few more pictures of buns before I move on to the next subject.  As you see I can work both the rosewood and the polymer side by side.

Pictures only, no text needed.

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September 20, 2010

Window to my workshop 44

 

A few more pictures to conclude the subject of polymer.  Feel free to comment on whether it is worth it when you have seen the finished product. 

Hopefully this plane will be on exhibition at the WIA conference next month with The Best Things.

As you can see the polymer is worked in the same way as wood and the shaping is all done by hand.

Another view showing the fixing recess.
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September 15, 2010

Window to my workshop 43

What about polymer?

 

It is workable.
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